We all know toilet paper is made from trees, but do you know the entire manufacturing process that it goes through? After all, the manufacturing process is extensive, and there are many stages that take place. Understanding this process will help you know how toilet tissue turns from a tree into paper.
So, if you want to learn more about tissue paper production, you have come to the right place. As a tissue paper factory, Here is your complete guide.
The Step-By-Step Manufacturing Process Of Toilet Paper
Here are all the steps that are involved in the ultra strong toilet paper manufacturing process:
1. The trees are cut, and they arrive at the mill.
2. Once they are at the mill, the process of debarking begins. This is where the outer layer of the tree is removed. Doing this also leaves as much wood on the tree as possible.
3. These debarked trees are chipped into a uniform size. That is because smaller pieces allow you to easily pulp the wood.
4. The wood chips are then mixed with chemicals and water.
5. The mixture goes inside a pressure cooker, which is also known as a digester.
6. The mixture goes through a cooking process, as it evaporates the moisture and leaves a batch of virgin cellulose fibers, known as pulp.
7. After the cooking, the pulp is mixed with some water to create paper stock.
8. The paper stock goes between moving mesh screens that allow for water drainage.
9. A wide sheet of matted fiber goes through a heated cylinder.
10. The premier toilet roll is pressed and then dried, which leaves a moisture content of at least 5%.
11. The so soft toilet roll is creped to make it wrinkled and soft.
12. After that, the sheets are turned into large rolls and then go on to the converting machine.
13. The best toilet tissue is relaxed, slit, and then rolled again in cardboard tubing.
14. Finally, these tubes are cut into rolls and wrapped in packages.
The Process Of Tissue Toilet Roll
Angel soft ultra flushable toilet paper also goes through a similar process. However, it is created from existing color and white paper that is mixed together with chemicals and water. After that, it is cooked, and a mixture is made.
After the mixture is made, the paper is rinsed, cleaned, and whitened before it can go through the cylinder. So, one doesn’t need any trees to come to the factory and go through the process. Instead, it begins with existing paper that is turned into paper toilet roll.
Final Words
That is everything you need to know about the manufacturing process of standard and soft and strong toilet paper. Of course, recycled toilet paper doesn’t use any additional trees to be cut and brought to the factory.
In the long run, the environmental impact of this process is less than the production of standard angel soft commercial bath paper. You can choose any for your cleaning needs, as both are comfortable and soft on the skin.
Contact us now if you’re looking for a toilet paper wholesale supplier to enlarge your business.
We would be happy to show you some of our latest products and discuss how could work for you.